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Harold Hall

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Sometimes, it is simpler (uses fewer gates) if a value within a circuit can be changed to the other state, the item for this (Sk 5) is an inverter, with this a 1 input results in a 0 output and visa versa.

 

The output from a logic chip is low power and as a result is unable to power such items as a relay coil, contactor coil, solenoid valve or say an indicator lamp. In this case the connection between the logic elements and such external devices would be a buffer to provide the additional power, Sk 5.

Metalworking

Workshop Data

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As the buffer symbol shows only an input and an output you may ask, from where does the extra power come? Actually, in addition to the logic inputs and outputs, all logic gates are connected to the positive and negative power rails. These are normally left off the diagrams to avoid overcomplicating them.

 

Whilst there are many other logic IC's, Counters, Oscillators, timers, etc. the gates mentioned above form the basic building blocks.

 

To illustrate a system using logic gates I have chosen an application that will be familiar to viewers, that is a control system for a simple drive motor. In this there are the following external controls, Run, Jog and Stop push buttons, a guard limit switch and a motor overload device.

 

Sketch 6 shows the circuit marked up with the binary numbers for four states, 1 initial, 2 Run pb. pressed, 3 Run pb. released and 4 Stop pb. pressed. With the Stop pb. released it reverts to state 1.

Note that gate AG1 is controlled by the three items that will stop the motor, or prevent it starting. However, being a four input “And” gate the spare input requires to be connected to make it a permanent 1. See how the output from AG1 feeds both “And”gates, AG2 and AG3, ensuring that the stop commands are master over both the Run and Jog commands. An important part of the circuit is the maintaining loop between the output of AG2 and the input of OG1. This ensures that the motor continues running after the Run button is released.

 

I have included this loop to illustrate an interesting feature of logic sequences, it does though have a serious weakness in this situation, that is, it does not fail safe. Assuming there is an intermittent open connection to the coil of the motor contactor, the logic would still maintain after the run button was pressed. At some later time the intermittent connection may make, say due to vibration, and the motor start of its own accord.

 

The answer to this is to have an auxiliary contact on the motor contactor fed back into the logic to prove that the contactor has energised when the run button has been pressed. This could be achieved with the contact placed at X. However, I prefer external connections to be fed via the power rail, typically as the Run button. This would require some additional logic gates, perhaps you may like to update the circuit design.  

 

See my pages elsewhere on Safe Circuit Design.  

 

Returning to a comment made earlier. All the gates shown would be connected to the positive and negative power rails but adding these would have complicated the sketch unnecessarily as they have no bearing on the logic sequence. It is normal practice therefor to leave the power rails off of diagrams for logic and other electronic systems.

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