The casting used for this project was obtained from Woking Precision, a firm that
has now been taken over by Hemingway Kits but is not listed it in their catalogue
at this time but may still have some stock obtained from Woking Precision. If however,
a casting is not available, or the viewer has no interest in making a small vice,
the operations shown may still provide useful information for those who carry out
milling operations on the lathe.
Whilst there are other suppliers of castings for making a small machine vice non
to my knowledge are similar to the one in this project. However, I have illustrated
later a vice from The College Engineering Supply that would make a small Toolmakers
style vice and for which many of the operations shown would still be appropriate.
As Toolmakers vices are much easier to position they are in my estimation much more
suitable for use on the limited space of a lathes cross or vertical slide than one
having fixings such as that seen in these pages. A major advantage of this also is
that a toolmakers style vice can be much larger than other types enabling larger
workpieces to be held. Photograph 1 shows a typical example.
Remove any high spots from the base of the casting and test against some flat surface
to make sure that it does not rock excessively. To enable the casting to be clamped
to the slide drill three holes 6.1mm diameter along its centre. With some packing
between the casting and the slide fasten the casting using the three holes just drilled.
The packing can be soft copper, or, as I used, thin hard card. Machine the upper
faces of the two ends of the casting, Photograph 2.
Reverse the casting, and with the now machined faces against the slide, fix with
the two outer screws. Whilst unlikely, I took the precaution of supporting the centre
of the casting to prevent the fixing screws causing the casting to bow. To do this,
I placed a longer screw in the centre hole screwing this into a T nut. Also placing
a normal nut onto the screw on the hidden side of the casting and ran this up against
the casting and very lightly tighten prior to fully tightening the outer screws thus
making it impossible for the casting to bend. This is not included in the mock-up
photographs I have taken.. With this set up, machine the base of the casting, Photograph
The photographs that were taken when the vice was first made are no longer available.
Because of this, the photographs that follow have all been taken with the parts that
have already been made and finished. Do take note of this fact when studying them
for each task being illustrated as some show latter operations already completed.
All pictures can be clicked on to provide a larger view